// Industries · Manufacturing

Manufacturing OEE, quality, predictive maintenance.

Innfini brings line OEE, predictive maintenance, quality vision, WIP tracking and shop-floor workflows into one operating canvas — connecting MES, SCADA, PLCs, IoT and EAM to one decision layer.

+18%
OEE lift
−47%
Unplanned downtime
−42%
Scrap rate
OEEPdMQualityWIP
>
01 / The imperative

Manual processes leave value on the table at every step of the operation.

The gaps are not exotic. They are the ordinary cost of running a plant on periodic checks and hand-keyed data — and they compound as volume grows.

01

Blind spots

Inventory, assets and equipment health are invisible between manual checks — decisions run on stale data.

02

Manual data entry

Hand-keyed counts and scans are slow, error-prone and don't scale — accuracy erodes as volume grows.

03

Reactive operations

Unplanned downtime, lost pallets and stock-outs are discovered after they hurt, not before.

04

Siloed systems

Data sits trapped in disconnected tools, with no single view to act on across the enterprise.

02 / The portfolio

Five solutions, one connected operation.

Each delivers value on its own — and compounds when unified on Innfini. Most plants start with one and add the next once the first is paying for itself.

01

RFID inventory & supply-chain automation

Inventory counted by hand is slow, periodic and error-prone. By the time a stock count is finished the data is already out of date — stalling shipments and inflating cost. Every item instead carries an RFID tag and is read automatically as it moves: no line of sight, no manual scanning. Data entry becomes a by-product of normal operations.

Reads
Patented long-range RFID — hundreds of items at once, no line of sight, passive-tag economics
Location
True RTLS using statistical radiometric methods across multiple receivers, not simple antenna association
Dock doors
Direction of travel and moving-vs-stationary discrimination; ML reduces shielding between adjacent doors
Integration
Automated capture straight into ERP / SAP
Warehouse with fixed RTLS antennas suspended from the ceiling on a grid
Fixed antennas illuminate the floor on a 10 ft × 10 ft grid at 22 ft — a 700,000 sq ft facility shipping 2,500 semi-custom kitchens from 2 million parts a day.
02

ForkEye — machine-vision pallet tracking

Turn every forklift into a moving data-capture point. Pallets are scanned by machine vision the moment a forklift picks or drops them, in the plant or the yard, and the forklift's GPS locks a precise coordinate to each one. The map then shows every item's last scanned location, its timestamp and the forklift that moved it — with no manual data entry at all.

Hardware
IP66 720p anti-vibration camera plus an on-board edge processing unit, Wi-Fi or 4G
Recognition
AI image processing and object recognition on standard 2D barcodes, trainable for basic checks
Infrastructure
Minimum fixed infrastructure — low cost, quick to deploy, easy to expand
Reporting
Live inventory map, movement playback, filters by date, material, batch, zone, grade and type
Deployed at RAK CeramicsSAP integrationAI space optimisation
Innfini location map report showing clustered pallet positions
The Innfini location map report — pallet clusters on the facility map, drillable to any single pallet's exact last position.
03

IoT environmental monitoring

In manufacturing, ambient conditions decide product quality. Temperature drift, humidity spikes, poor air quality or pressure changes can spoil a batch and breach compliance — and they often go unrecorded until an auditor or a customer complaint surfaces the problem. A mesh of low-cost wireless sensors measures conditions continuously and feeds Innfini, turning guesswork into a defensible record of the conditions every product was made in.

Measures
Temperature, humidity, air quality and CO₂, pressure, and the rest of the process spectrum
Alerts
The CEP rules engine fires the instant a reading breaches a limit — email, HTTP, pub/sub or web socket
Evidence
Every reading logged for audit, with historical playback of what happened and when
A range of wireless IoT sensor hardware supported by the platform
Technology-agnostic by design — over 5,000 sensors from leading providers are already integrated with the platform.
04

Condition monitoring & predictive maintenance

Critical and semi-critical motors are typically the only assets with condition monitoring — yet they are just 15–25% of the fleet. The rest of the balance-of-plant equipment runs to failure, because traditional monitoring has been too expensive or too ineffective to deploy at scale. Low-cost wireless beacons measuring vibration and temperature, with edge processing and cloud AI, extend predictive maintenance to the whole fleet.

Sense
A wireless beacon on each asset measures vibration and temperature with intelligent edge processing
Learn
AI establishes each machine's own baseline, so deviation is judged against that asset, not a generic threshold
Act
Immediate notification when equipment stops or exceeds temperature thresholds
Innfini forecasting view with predicted weekly demand curves
Innfini forecasting — modelled curves against recorded outcome, so a prediction can be checked rather than trusted.
05

Command & control centre

Large organisations run dozens of disconnected systems — IoT, security, building management, ERP, GIS — each with its own screen and its own alarms. In an incident, operators swivel between consoles and correlate by hand. The Innfini control tower ingests from every source, correlates events in real time and presents one operational picture, with response playbooks automating the next step.

Layer 1
Data acquisition — technology-agnostic ingestion of RFID, sensors, machine vision, GPS, Bluetooth and third-party systems
Layer 2
Correlation and rules — the CEP engine and the visual Innfini Flow composer
Layer 3
Operational picture — dashboards, map reports, playbooks and role-based sharing
Proven at ENEC12+ systems in one tower
Innfini dashboard with live inventory metrics and charts
One pane of glass — configurable dashboards assembled from any connected source.
03 / The foundation

One platform beneath every solution: Innfini.

A technology-agnostic IoT platform that ingests from any device, applies real-time rules and AI, and turns item-level events into operational action.

Acquire

Technology-agnostic ingestion

RFID · Machine vision · GPS · BLE
IoT sensors
OPC UA / Modbus / CAN / Profibus

Process

Real-time intelligence at the edge and in the cloud

CEP rules engine · Innfini Flow
Edge processing · digital twin
AI / ML analytics

Act

Visibility and automated response

Map reports · dashboards
Alerts & playbooks · forecasting
Enterprise integration

Enterprise-grade · Multi-tenant · Container-based (Docker / Kubernetes) · Microsoft Azure compliant · AES-256 & ECC/TLS
04 / What it returns

Measurable impact, from the shop floor up.

The figures below are the ones the RFID deployments are held to. Below them is the number that usually decides the business case: what an hour of stopped line actually costs.

99%+
Inventory accuracy

Maintained continuously rather than rediscovered at each count.

0
Manual stock counts

The count stops being an event and becomes a live figure.

100%
Automated entry to ERP

Capture is a by-product of the movement, not a separate task.

85%
Of equipment unmonitored

The share of a typical fleet with no predictive monitoring at all — the gap condition monitoring closes.

$200,000
Automotive · per hour of downtime
$87,000
Petro-chemical · per hour
$30,000
Food processing · per hour
05 / Proven in the field

Trusted on mission-critical operations.

Deployed where being wrong is expensive — energy, nuclear, heavy manufacturing and healthcare.

Energy

Saudi Aramco

Personnel safety, asset and tool tracking, machine vision and a control tower across offshore barges — zone-level visibility and live mustering.

Nuclear

ENEC

Emirates Nuclear Energy Corporation — RTLS and RFID asset management, expanding to a control tower integrating 12+ systems.

Manufacturing

RAK Ceramics

ForkEye machine-vision and GPS pallet tracking with SAP integration, smart routing and AI-driven space optimisation.

Healthcare

Sultan Qaboos Cancer Hospital

Asset and personnel tracking with real-time map visibility — the first cancer hospital in Oman.

Government

TASMU iCCC

Innfini proposed as the unified application layer for a national integrated command-and-control centre, bilingual and WCAG-compliant.

Manufacturing

Custom-kitchen manufacturer

RTLS across a 700,000 sq ft facility shipping 2,500 semi-custom kitchens from 2 million parts every working day.

06 / Enterprise-ready

Open to integrate, hardened by design.

What a plant IT team asks about before anything else gets connected.

Integration

  • 5,000+ sensors from leading providers already integrated
  • Industrial protocols — OPC UA, Modbus, CAN bus, Profibus — with no custom development
  • Back-office integration via a web-friendly RESTful API
  • Technology-agnostic: connect Power BI, ArcGIS, notification services and any third-party system
  • Innfini Flow wires new sources together in a browser, deployed in one click

Security & scalability

  • AES-256 for data at rest; ECC / TLS for data in motion
  • IAM with role-based access control, token-based access and two-factor authentication
  • Standards-based (OWASP) vulnerability testing
  • Container-based architecture (Docker / Kubernetes) for portability and scale
  • Multi-tenant SaaS / PaaS, deployable on any cloud — fully Azure compliant
// 3-year ROI · industry-tuned

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